Automatic ultrasonic inspection systeUltrasonic Phased Array Automatic Testing System

Typical Applications

Wind Power Composite Materials

Marine Stainless Steel Weld Inspection

Inspection System

Emerald Introduction:

Channels: 64/128 PR

Voltage (50Ω load): PA: 150Vpp (bipolar) / 75V (unipolar)
Pulse Repetition Frequency: UT: 200V ≤ 30 kHz
Focusing Laws: 2048
Acquisition: A Scan / Peak / Conditional data recording
Digitalization Range: 800%
Maximum File Size: Depends on hard disk capacity Acquisition Trigger: Time base, encoder, external
Maximum Number of Reconstructed Channels: 128
Acquisition Modes: FMC, PWI, Sparse*
Pixel Size (Real-time Processing): Up to 1 million pixels
Pixel Size (Offline Processing): Unlimited
Number of Parallel Acquisition Channels: 2
Maximum Number of Parallel TFM Groups (Real-time Processing): 2 (each up to 1M pixels) / 8 (each up to 256k pixels)
Gain: Up to 124 dB (0.1 dB per step), 76 dB analog / 48 dB digital
Input Impedance: 50Ω
Bandwidth (-3 dB): PA: 0.5 to 18 MHz, UT: 0.5 to 22.5 MHz
Data Compression: 1, 2, 4, 8, 16
Amplitude Resolution: 14-bit for A-scan data, 16-bit for phased array data
Maximum Number of Sampling Points: 16K
Maximum Number of A-scan Data Points: 65K
Number of Gates: 6+1 synchronized gates (peak, zero-crossing, auto zero-crossing, return-to-zero)
Number of Parallel Channels: Two groups
Detection Mode: Digital
Filtering: Analog / Digital (FIR)
Digitization Frequency: 100 MHz
Dynamic Range: 40 dB

High-end Ultrasonic Phased Array Flaw Detector H1:

Mainly used for system integration, including online inspection of pipes, bars & plates, water-jet inspection of large composite materials, automated inspection of wheels & axles, and water immersion testing among other applications.

32:128; 2x16:64 configuration (parallel excitation)
SDK support;
Excitation voltage: 100V (50Ω load);
High data storage speed: up to 30 MB/s;
Maximum single data file size: 20 GB;
10 QuartZ units parallel excitation;
IP65 waterproof rating;
Automatic probe detection and identification;
Supports delay function.

Portable Phased Array Device - TOPAZ64:

12.1-inch multi-touch screen, 1024x768 resolution
Supports dual-mode trigger scheme
Suitable for almost all ultrasonic phased array testing applications
Supports up to 1024 focusing laws
Maximum data transfer speed: 300 MB/s
Bandwidth: 0.5 to 18 MHz (-3 dB)
Single data file size: 2 GB
256 GB solid-state drive
16-bit phased array signal amplitude resolution (48 dB soft gain or 800% FSH)
Supports real-time FMC/TFM

Portable Phased Array Device - TOPAZ32:

32/128PR effectively supports pitch-catch mode
Two independent conventional ultrasonic channels
10.4-inch multi-touch screen, 1024x768 resolution
Two lithium batteries support more than 8 hours of continuous operation
External fan design, suitable for harsh field environments
Supports up to 512 focusing laws
Maximum data transfer speed: 10 MB/s
Bandwidth: 0.5 to 18 MHz (-3 dB)
Phased array pulse excitation voltage: up to 105 V
Conventional ultrasonic excitation voltage: up to 215 V
Supports single data file size up to 700 MB (120 GB solid-state drive)
16-bit phased array signal amplitude resolution (48 dB soft gain or 800% FSH)

Portable Phased Array Device HT-6000 Series:

Excitation voltage: negative square wave, -25V to -300V, 25V step;
Supports two-channel conventional ultrasonic testing, including velocity calibration, wedge delay calibration, and flaw measurement;
Number of channels: 2/4/8;
Excitation type: negative square wave excitation;
Pulse repetition frequency: 25 Hz to 10 kHz;
Bandwidth: 500 kHz to 20 MHz (-3 dB);
Gain: adjustable from 0 dB to 110 dB, step: 0.1 dB;
Number of gates: 2 hardware gates (gate start, width, and threshold are arbitrarily adjustable)
Sampling rate: 100 MHz;
A-scan display modes: full wave, half wave, positive half-wave, negative half-wave
Transmit pulse width: 30 ns to 1000 ns, 5 ns step;
Data transfer: 1000 Mbps Ethernet
Horizontal linearity error: 0.5%
Vertical linearity error: 3%

Real-time High-resolution Total Focusing Method (TFM) Functionality:

uperior performance: Industry-leading "real-time" TFM resolution, achieving 65,000 data points per frame at rates up to 110 Hz. TOPAZ64 delivers the highest TFM acquisition frequency in the industry.
Higher resolution: TOPAZ64 can generate 1 million data points per frame. No other portable instrument can achieve this resolution.
Multi-mode capability: TOPAZ64 can simultaneously support PA + TFM + TOFD, and can also perform full inspection on the same or a single pass; different probes support TFM + TFM.
Save time and cost: Save raw A-scan data to meet record-keeping requirements, or perform TFM post-processing without re-scanning.

 

Ultrasonic Phased Array Acquisition and Analysis Software

Built-in Workpiece Modeling Software